Precision ceramic components in modern laboratory environment

Hersteller für Technische Keramik

Präzisionskeramik-Komponenten für Luft- und Raumfahrt, Medizintechnik, Halbleiterindustrie und industrielle Anwendungen

±0.003 mm
Machining Tolerance
Ultra-precision dimensional control
0.0005 mm
Roundness
Sub-micron circularity for rotating parts
0.002 mm
Parallelism
Precise flatness control for structural bases
Ra 0.02
Surface Finish
Mirror-like surface quality to minimize friction

Präzisionsbearbeitung von Keramikteilen

Modernste CNC-Bearbeitung für komplexe Keramikkomponenten nach Zeichnung und Muster

Ultra-Precision Grinding

In-house surface, cylindrical, centerless, and profile grinding achieving mirror-like surface quality down to Ra 0.02 and flatness within 0.002 mm.

Micro-Feature & Hole Machining

Precision diamond micro-drilling and micro-slotting down to Ø 0.1 mm, maintaining ultra-high aspect ratios while eliminating edge chipping.

5-Axis Complex Geometries

Simultaneous multi-axis CNC milling for complex geometries, structural steps, deep pockets, and thin-wall ceramic structures down to 0.3 mm.

Rapid Prototyping to Volume Production

Agile, quick-turn production support. Fast-track engineering samples delivered in 5-7 days, with seamless scaling to commercial high-volume batches.

Tight Structural Tolerances

Full mastery over ceramic material shrinkage and grinding stress, strictly maintaining linear dimensions within ±0.003 mm.

In-Line Process Metrology

Continuous inspection at critical CNC machining stages using calibrated micrometers and optical comparators to prevent subsurface micro-fractures.

Technische Keramikmaterialien für kundenspezifische Präzisionsteile

Korecera fertigt kundenspezifische Präzisionskeramikteile aus hochwertigen Keramikmaterialien: Aluminiumoxid, Zirkonoxid, Siliziumnitrid, Siliziumkarbid, Aluminiumnitrid und Bornitrid.

Alumina Ceramic (Al₂O₃) ceramic components

Alumina Ceramic (Al₂O₃)

High purity aluminum oxide ceramics (95% to 99.9%) with excellent mechanical strength, electrical insulation and wear resistance. Standard choice for semiconductor processing and industrial applications.

Materialdetails ansehen
Zirconia Ceramic (ZrO₂) ceramic components

Zirconia Ceramic (ZrO₂)

Yttria-Stabilized Zirconia (YSZ) with exceptional fracture toughness, high impact durability and superior surface finish. Optimized for precision structural components.

Materialdetails ansehen
Silicon Nitride Ceramic (Si₃N₄) ceramic components

Silicon Nitride Ceramic (Si₃N₄)

Conventionally sintered Silicon Nitride with superior thermal shock resistance, extreme mechanical toughness and high fatigue limits. Engineered for severe-service structural applications.

Materialdetails ansehen
Silicon Carbide Ceramic (SiC) ceramic components

Silicon Carbide Ceramic (SiC)

Sintered and Reaction-Bonded Silicon Carbide with extreme microhardness, superior thermal conductivity and excellent erosion resistance. Ideal for abrasive and high-temperature environments.

Materialdetails ansehen
Aluminum Nitride Ceramic (AlN) ceramic components

Aluminum Nitride Ceramic (AlN)

High-thermal grade Aluminum Nitride with thermal conductivity >=170 W/m.K and electrical insulation. CTE closely matches Silicon wafers for AI hardware and power electronics.

Materialdetails ansehen
Boron Nitride Ceramic (BN) ceramic components

Boron Nitride Ceramic (BN)

Hot-Pressed Boron Nitride with outstanding thermal shock resistance, chemical inertness and self-lubrication. Optimized for vacuum furnace fixtures and molten metal handling up to 1800C.

Materialdetails ansehen

Technische Keramiklösungen für anspruchsvolle Industrien

Kundenspezifische Fertigung komplexer technischer Keramikkomponenten nach strengen Industriestandards und Leistungsanforderungen.

Semiconductor & Wafer Processing

Precision-machined gas distribution plates (showerheads), ceramic vacuum chucks, end effectors, lift pins, and custom AI hardware test sockets for IC packaging and backend assembly.

Details ansehen

Optical Communication

Custom precision ceramic ferrules, sleeves, tubes and alignment components for fiber-optic connectivity and optical communication systems.

Details ansehen

Power Electronics

High-performance ceramic insulators, bushings, spacers and thermal management components for power modules and electrical equipment.

Details ansehen

Liquid Cooling & Thermal Management

Aluminum nitride and alumina ceramic components for thermal management and liquid cooling applications in high-density computing.

Details ansehen

Aerospace & Defense Engineering

Thermal insulation shields, extreme-temperature sensor housings, radomes, and high-reliability electrical isolators for high-altitude environments and avionics systems.

Medical Devices & Life Sciences

Biocompatible implantable materials (ISO 13356 compliant), high-precision ceramic pistons/cylinders for liquid dosing pumps, and electrical insulators for diagnostic imaging equipment.

Warum Korecera für kundenspezifische Präzisionskeramikteile

Korecera fertigt kundenspezifische Industriekeramikteile nach Kundenzeichnung und Muster. Wir kombinieren Materialkompetenz, Präzisionsbearbeitung und strenge Qualitätsprüfung für zuverlässige Keramikkomponenten.

Custom Manufacturing from Drawings & Samples

Custom Manufacturing from Drawings & Samples

Our engineering team reviews your CAD models, 2D blueprints, or physical samples to deliver optimized ceramic components. From design-for-manufacturability analysis to final production, we ensure your specifications are met with precision.

Precision Ceramic Machining Capability

Precision Ceramic Machining Capability

State-of-the-art CNC grinding and machining centers achieve tolerances down to ±0.003mm with surface finishes as fine as Ra 0.02. Our clean workshop environment ensures contamination-free production of high-performance ceramic parts.

Strict Quality Inspection & Testing

Strict Quality Inspection & Testing

Every component undergoes rigorous dimensional verification using CMM coordinate measuring machines, optical comparators, and surface profilometers. We provide complete FAI/OQC reports with material certificates for full traceability.

Reliable Manufacturing Partner

Reliable Manufacturing Partner

As a direct factory with 10+ years of experience, we eliminate middleman markups while ensuring stable supply chain reliability. Our organized production facility supports both rapid prototyping and high-volume export orders.

Fertigungsprozess für kundenspezifische Präzisionskeramikteile

Von der technischen Zeichnung und Muster bis zur Präzisionsbearbeitung und Qualitätsprüfung bietet Korecera komplette Fertigungslösungen mit strenger Qualitätskontrolle.

Drawing Review
1

Drawing Review

Our engineering team reviews your technical drawings, CAD models, and sample requirements to ensure manufacturability and optimal design for ceramic production.

Material Selection
2

Material Selection

Based on your application requirements, we select the optimal ceramic material from alumina, zirconia, silicon nitride, or silicon carbide to meet performance specifications.

Precision Machining
3

Precision Machining

Advanced CNC machining centers shape your ceramic components with tolerances down to ±0.003mm, ensuring precise dimensional accuracy for critical applications.

Grinding & Finishing
4

Grinding & Finishing

Precision grinding and polishing processes achieve surface finishes as fine as Ra 0.02, delivering the exact surface quality your application demands.

Quality Inspection
5

Quality Inspection

Every component undergoes rigorous dimensional verification using CMM, optical comparators, and surface profilometers with complete FAI/OQC documentation.

Packaging & Delivery
6

Packaging & Delivery

Finished ceramic components are carefully packaged with protective materials and prepared for reliable global shipment with complete export documentation.

Vertraut von globalen Ingenieurlieferketten

15+

Export- und Serviceländer

99.8%

Erstprüfungsrate (FPY)

ISO 9001

Zertifiziertes Qualitätsmanagementsystem

Bereit zur Validierung Ihres Präzisionskeramik-Designs?

Laden Sie Ihre 2D-technischen Zeichnungen oder 3D-CAD-Modelle (.STEP / .IGS) hoch. Unser erfahrenes Ingenieurteam liefert innerhalb von 24 Stunden eine detaillierte Machbarkeitsanalyse (DFM) und ein wettbewerbsfähiges Direktangebot.

🔒

Strenges NDA (Geheimhaltungsvereinbarung) garantiert. Ihr geistiges Eigentum ist bei uns 100% sicher.